We use premium grade Scandanavian Birch plywood and a technique called ‘Cross-Lamination’. This technique makes the grain structures of the wooden body cross over giving degrees of both flexibility and strength.
The trees are shaped and formed over accurately designed CNC moulds and bonded together under membrane presses which are heated to a temperature of 110 degrees Celsius.
Our membrane presses apply atmospheric pressure of 10,000kg per square metre. This pressure bears down to give a force so uniform that we can mould and form with absolute consistency.
After bonding under pressure and heat the tree body is then ready to move on to the next stage in the manufacturing process.